Manual-Automatic Dual Purpose High Speed Flatbed Die-Cutting Machine

Manual-Automatic Dual Purpose High Speed Flatbed Die-Cutting Machine

SZ1200P/1300P/1500P Automated die-reducing and creasing machine(manual-automated kind with stripping)

  1. Requirements:
Model Device QMY1200P
(SZ1200P)
QMY1300P
(SZ1300P)
QMY1500P
(SZ1500P)
Max. Paper Size  mm 1200*780 1300*960 1500*1100
Min. Paper Dimension mm 350*350 four hundred*410 540*four hundred
Max. Die-chopping Size mm 1180*760 1280*940 1480*1080
Max. Speed sh/h -5500 -5500 -4500
Max. Working Strain T three hundred 300 300
Corrugate sheet Thickness mm one-7 one-seven one-7
Cardboard sheet measurement gsm 250-800 250-800 250-800
Die-slicing Precision mm ±0.5 ±0.5 ±0.five
Total Electrical power KW 23.five 23.five 27.5
Complete Weight kg 15500 16500 20000
General Dimension mm 8000*4230*2250 8750X4530X2245 9400X4795X2245

 
Functions of the machine:
Main Functions:

  1. The Bobst sort reduce structure can make the chopping system motion like a scissor, it will realize a entire and easier lower.
  2. Major worm gear utilizes alloy copper substance, following the skilled operator’s manual scraping remedy and rigid common testing, it can assures the driving elements ten a long time life.
  3. The major chains adopt imported British Renold manufacturer, the variations of ten chains are considerably less than .2mm.
  4. The join in between gear box and driving shaft adopts sleeve and pin framework making sure a robust relationship.
    1. Speed:  

The equipment adopts frequency controller to obtain stepless pace acceleration which can attain to 4500 moments for each hour. In the course of genuine creation, it can typically run at 3600 to 4200 times for each hour according to the good quality of the board. If the good quality of the paper is very good, a great operator even can function the machine at highest pace.

  1. Protection:

As it is revealed in the photo of the machine, the equipment adopts  automatic paper feeding approach which keeps the operator away from the die-reducing component. The mounting and adjustment of the die plate is also carried out outside the house of the die-slicing portion with sensors and detectors at die-reducing component to guarantee that the machine can not be started out when the die-chopping plate is at adjustment status.
Besides the sensors at die-reducing portion, there are sensor or strategy switches at window portion to make the whole machine at checking standing to make sure its basic safety.

  1. Procedure ease:

There is Guy-machine interface installed in the control panel which will demonstrates the safety position of the machine as well as malfunctions to facilitate the operator. Digicam is also set up in front of the operator for him/her to keep an eye on the operation position at the supply component.

  1. Major Structures and Important Content Utilised
    1. 4 Main Huge Components:

They are: bottom station, transferring system, higher system and device wall. The base station is produced of grey cast iron -HT two hundred the transferring platform is ductile iron – QT forty two-ten and the machine wall is high quality A3 steel.

  1. Main Travel:

The eleven KW Siemens Motor together with the pneumatic clutch, worm shaft and worm gear varieties a moving established to make certain secure pressure out set of not much less than 300 tons.

The content for the worm shaft is 40Cr with quenching treatment and equipment hardness HRC 45-50. the material for the worm is copper alloy – ZQAL9-4.
The bearing that is utilised is SKF. The bush is copper alloy ZQSn6-6-3.

  1. Die-reducing and Creasing Part:

The travel is transferred by means of crank rod to pendulum which will provide the moving system to go up and down to reach die-reduce and creasing goal.
The pendulum is produced of higher good quality ductile iron. The pendulum axis is done by induction harden with floor hardness HRC forty three-forty eight. The width of the pendulum is 250mm and diameter of pendulum shaft 70 mm – completely comply with the specification of 1080 variety automatic die-reducing and creasing equipment. When compared with computerized die-cutting and creasing machine which is utilized for cardboard die-cutting, this kind of automated die-slicing and creasing equipment is primarily utilized for corrugated board which needs considerably less strain for die-reducing, in this circumstance quite some producers have created smaller width on the pendulum and smaller diameter on the pendulum shaft. We preserve wider pendulum and bigger diameter on its shaft to make our machine previous for a more time life.
The die-slicing plate uses 7 mm seventy five Crl plate which has a lot more hardness and life span than the manganese plate.  

  1. Board Conveying:

It adopts 3-cam intermittent positioning unit to make sure the boarding conveying precise and secure.
The machine uses gripper bar kind with 12A lengthy joints chain which is significantly less in bodyweight and significantly less shock to the intermittent device beneath the precondition to ensure the strength of the chain. The brand name of the chain is Renold U.K with higher precise and top quality. .    
The Gripper bar adopts aviation aluminum with three bridge type- gentle in bodyweight and high in toughness.

  1. CZPT Portion

The electrical components are developed and assembled according to the CZPTpean CE regular and employs world wide identified brand products.

  1. Set up of Die

The die mounting and dismounting adopts facet withdrawing approaches which time saving and easy for procedure.
There are two techniques for the fixation of the die-possibly by bolt or clippers which are subject to customer’s guidance.
The chase locking is pneumatic which is basic, convenient and trustworthy.

  1. Unique Characters of Our Equipment:
    1. Clever And Particular Front Lay Design and style:

In comparison with the card board sheet, the corrugated board has much more power. If the corrugated board abnormally reaches to the front lay, it will harm the entrance lay and the gripper bar when the entrance lay reaches to its maximum position.
CZPTly the producers will put in sensors on this element to cease the device when the paper is fed abnormally to the entrance lay. Nevertheless, when the equipment is managing at the large velocity, the inertia will deliver the machine to run for a although to make the entrance lay to its greatest point and then also hurt the entrance lay and the gripper bar.
Our particular design and style is that when the irregular board feeding occurs and currently being detected, the front lay can never reaches to its greatest level which tends to make free from front lay and gripper bar damages due to the fact of irregular paper feeding.
As it is our special design and style, so there is no photograph to be demonstrated here.

  1. Car-Manual Switching Technique

The Feeding system for this type of equipment can do automobile and handbook. When the sheet shape is good, you can use vehicle-purpose. When the shape of the sheet is not great, you can use manual perform and do sheet feeding manually.  
When the sheet is not great in form, you can open up the rear beam and elevate up the feeder to do handbook feeding.  

  1. Stripping Component  

 (a) The equipment is 50 % striping which can strip off a few – edge waste and center holes of the board.
 (b) There are upper chase, middle chase and decrease chase where the male, elastic block and
feminine die are put to strip off the squander.              

  1. Configurations:
Name Brand and Origin Remarks
CZPT SKF Swiss Crucial component
IKO Japan or HangCZPT, China Not crucial part
Chain Renold U.K Primary Chain ( Discrepancy of much less than .two mm for for every 10 chains of machine chain length)
CHOHO Japan Other Chain are Choho Japan
Relay Omron Japan  
Contactor, buttons TELEMECANIQUE
France
 
Image CZPT Switch Fotek ZheJiang  
Stabilizer  MEANCZPT ZheJiang  
Variator Delta ZheJiang  
Primary Motor Siemens Joint Venture
PLC Delta, ZheJiang  
Man-equipment Interface Delta  
Pneumatic Parts Dawn, ZheJiang  
Rotary Joints SMC Japan  
Motor at feeding and shipping and delivery CPG ZheJiang  

 
 

Manual-Automatic Dual Purpose High Speed Flatbed Die-Cutting Machine

Tags